SmFe12 magnets have the potential to provide improved energy products compared to NdFeB materials at significantly lower cost, and without the need for critical materials. SmFe12has theoretically higher energy product than NdFeB and is free of heavy rare earths and critical materials. SmFe12 has the highest magnetization of any permanent magnet demonstrated at 1.9T. SmFe12 has a theoretical energy product of 70MGOe versus 64 for NdFeB, and Sm is a very low-cost material with more domestic reserves than Dy needed for NdFeB (0.05% versus 0.02% at MP). The SmFe12 composition can be tailored to minimize cobalt content and adjust the temperature dependent magnetic properties to enhance high temperature performance. Criteum is developing optimized compositions, and enhanced powder processing to produce fully dense magnets with energy products >30MGOe.
The properties of SmFe12are illustrated in the chart. Intrinsic Coercivity is 80% higher than NdFeB. Saturation magnetization is significantly higher than NdFeB at 150-200°C, where SmFe12 is 90% higher than NdFeB at 200°C. SmFe12 has the potential to provide energy products up to 70MGOe if reasonable % coercivity can be achieved (equivalent to that met in other existing magnet systems). It is one of very few materials that have theoretical energy products higher than, or competitive with NdFeB, the other being Fe16N2 SmFe12 does not have the thermal stability issues (for example <150°C, decomposes at 175C) of Fe16N2, which makes Fe16N2 unsuitable for traction drives.
o Various types of motors and generators, including those found in electric vehicles, appliances, and industrial machinery.
o Electric Vehicles: Motors of electric vehicles to enhance power efficiency and performance.
o Sensors and Actuators: Sensors and actuators in automotive applications.
o Generators of wind turbines to convert mechanical energy into electrical energy.
o Every missile uses permanent magnet motors to direct the moving flight control surfaces (fins)
o Permanent magnets are used in generators that produce electricity for aircraft electrical systemsautomated testing, visual inspection, and more.
o Speakers and Microphones: Widely used in speakers and microphones due to their strong magnetic fields, providing clear and high-quality sound.
o Hard Disk Drives: Motors of hard disk drives to achieve high rotational speeds and efficient data storage.
o MRI Machines: Essential components in magnetic resonance imaging (MRI) machines, providing strong and uniform magnetic fields for medical diagnostics.
o Dental Devices: Dental devices, such as dental handpieces and dental implants.
Andrew is a serial entrepreneur who has dedicated his professional life to developing sustainable materials using materials science and technology. Andrew is an entrepreneur with 35 years of early-stage experience developing specialty metal and ceramic products for a variety of applications. Andrew has been the leader on technology platforms that have led to the creation of 11 startups, leading to two $100M+ exits, and two corporate acquisitions. Andrew has authored over 200 papers and presentations, has over 50 patents issued or pending, and is a member in good standing with six technical societies. Andrew was recognized as a 2009 and 2012 Ernst and Young Entrepreneur of the Year Finalist. Andrew has a Bachelors in Chemical and Ceramic Engineering and a Masters in Ceramic Engineering from Ohio State University. He was trained as an entrepreneur by Richard Kaplan of Ultramet, and Bob Hozle, of Delta/G, who were in turn sponsored by David Packard and other early leaders. He has successfully bootstrapped and incubated technologies for his full career, choosing the entrepreneurial route.
Anupam has been one of the first-three team members of 10+ startups in the materials, energy, manufacturing, cleantech and technology industries. He is also the cofounder of a battery regeneration and a lithium extraction startup. Anupam’s role over the past decade has been to get involved with early/growth-stage companies across variety of industries at the ideation stage to productize ideas, help build a team, develop business plan and go-to market strategy, raise capital, formulate strategic growth plans, develop/manage strategic partnerships, drive business development and then lead overall organizational and corporate development efforts. With his team, Anupam has assisted in commercialization of 20+ products across the globe, has secured over $1 billion in equity, debt, and project financing for early stage companies and cleantech projects, and has helped set-up manufacturing and sales/distribution operations across the globe. Anupam has a Bachelors in Chemical Engineering from University of Mumbai and a Masters in Engineering Management from Case Western Reserve University.
Dr. Hadjipanayis known as the father of MnBi and SmFe12 magnets in the U.S. Prof. Hadjipanayis was an assistant professor (1982-1985) and associate professor (1986-1988) in the Department of Physics at Kansas State University. In 1989 he joined the faculty of the University of Delaware as a full professor. In 1998, Prof. Hadjipanayis was a Humboldt Senior Fellow at the Max Planck institute (Stuttgart, Germany). In 1999, he assumed the position of Richard B. Murray Distinguished Professor of Physics and Astronomy and since 2003 has been the Chair of the Department of Physics and Astronomy at the University of Delaware. He has been recognized for seminal advances in scholarship with the Francis Alison Award (2005) and by elevation to Fellow of the American Physical Society (2001). He has published more than 500 technical articles in peer-reviewed science and engineering journals, including book chapters, review articles, and invited technical feature articles on the topical areas of rare earth magnetism, nanotechnology, and permanent magnet materials, among others.
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